Pharmaceutical Factory Construction in Pakistan
Building World-class, GMP-Compliant Pharmaceutical Manufacturing Facilities
Looking for a next-generation pharma manufacturing plant? Shelter Engineering designs, constructs commissions your world-class pharmaceutical factory aligned with the Drug Regulatory Authority of Pakistan (DRAP). Get full support from our experienced engineering team and build the pharmaceutical set-up of your dreams!
- Turnkey Pharma Construction
- GMP-Compliant Facilities
- Cleanroom & HVAC Systems
- Utilities & Support Infrastructure
- Validation & Regulatory Support
- Upgrade & Expansion Services
Why Pakistan’s Pharmaceutical Industry Needs Specialised Construction Services
The pharmaceutical sector of Pakistan is growing with each passing day. Pharma businesses now require a fully designed, factory-ready structure to grow their business efficiently. The construction and building of the pharma industry is completely different and a bit challenging than other industrial sheds. These are the potential reasons:
- DRAP’s GMP guidelines require clean rooms, containment zones and validated utilities.
- OSD, injectable packaging areas each carry very different structural and utility requirements.
- Clients need factory-ready infrastructure to compete locally and for export markets.
Our Comprehensive Pharmaceutical Construction Services
We offer a full spectrum of services customised exclusively for the Pharmaceutical industry of Pakistan.
Feasibility & Site Selection
Our engineers review your zone, site and soil. Utilities are checked to design and plan accordingly.
Conceptual & Detailed Design
GMP-driven layouts are designed with clean room zoning and HVAC/utility schematics.
EPC Delivery
From concept to structure with civil, MEP, firefighting, cleanroom fitouts and finishes creations.
Modular Cleanroom Installation & Utilities
Pharmaceutical-grade piping is built, and other safety measures, such as air locks and pressure cascades.
Validation & Commissioning
IQ/PQ/OQ protocols are executed with ready-made documentation for DRAP inspections.
Upgrade & Expansion Services
Upgrading existing facilities to WHO-GMP standards by designing upgraded HVAC and utility systems.
Types of Pharmaceutical Facilities We Build
Your Path to Export-Ready Pharma Facilities Starts Here
1
OSD Manufacturing Facilities
- High-volume tablet/capsule lines
- Controlled dust & HVAC
- Rapid changeover layout
- Export-compliant finishings
2
Sterile / Injectable Production Units
- Aseptic fill-finish suites
- HEPA/isolator containment
- Strict sterility control
- Barrier-technology ready
3
Packaging & Labelling Blocks
- Unidirectional material flow
- Smooth clean-room surfaces
- Serialization & track-trace
- Efficient dispatch design
4
Utilities & Services Infrastructure
- Purified/high-purified water loops
- Steam & compressed air networks
- BMS-driven systems control
- Modular utility architecture
5
Support Infrastructure
- Dedicated QC/microbiology labs
- Controlled material handling zones
- Environment-controlled warehousing
- Traceability & logistics flow
6
API or High-Containment Areas
- Isolated high-potency suites
- Negative/positive pressure systems
- Solvent/waste containment design
- Export-standard API readiness
Cost of Building Pharmaceutical Facilities
We tailor the plan to your budget, product type and timeline.
| Facility Type | Size | Total Investment | Timeline |
|---|---|---|---|
| Small Solid Dosage | 20,000 sq ft | PKR 250-400 M | 12-15 months |
| Medium Liquid | 30,000 sq ft | PKR 450-700 M | 15-18 months |
| Injectable/Sterile | 25,000 sq ft | PKR 700 M-1.5 B | 18-24 months |
| API Plant | 50,000 sq ft | PKR 1-3 B | 20-30 months |
| Biotech Facility | 40,000 sq ft | PKR 2-5 B | 24-36 months |
Regulatory Support At Shelters Engineering
Our clients have experienced the DRAP approval across all projects with fewer delays and a faster time to market. Here is how we help you achieve the first-time approval:
- We design the layout to DRAP standards.
- We prepare documentation and validation plans.
- We conduct pre-inspection mock audits.
- We provide technical support during the DRAP visit.
- We build export-capable design (WHO-GMP, FDA-ready)
Client Testimonials
DRAP Compliance & Regulatory Approval Support
We embed regulatory thinking from day one because it’s central, not optional.
Key DRAP Requirements
Adhering to good manufacturing practices is made obligatory by the Drug Regulatory Authority of Pakistan. Pharmaceutical factory design must follow design requirements, customised to meet DRAP’s expectations. Here are the key requirements:
1
GMP-complaint Building
Building design must prevent contamination, cross-contamination and mix-ups.
2
Environmental Control
Cleanroom design and pressure cascades with HVAC systems according to GMP.
3
Utility Systems
The building must provide space, ventilation and drainage for tanks and loops.
4
Quality Control Laboratory Design
Lap must be independent of product areas, allocate distinct zones for sample, stability chambers, etc.
5
Documentation Framework
Documentation must cover the following operations: maintenance, sampling/testing, and waste testing.
Locations We Serve Across Pakistan
We are active nationwide and established in major pharmaceutical hubs.
Lahore
Pakistan’s pharma capital
Karachi
Export-oriented facilities
Islamabad / Rawalpindi
Rising region for bio/tech manufacturing
Faisalabad
Strong industrial base
Other Cities
Multan, Peshawar, Gurjranwal, Sialkot
Successful Projects Across Pakistan
Case Study 1
Export Quality Injector Facility - Lahore
- Project: EU-GMP compliant manufacturing facility of 35,000 sq ft. The project was successfully delivered within 20 months. The investment of the client was PKR 1.2 billion.
- Challenge: We got a very tight timeline for the project with complex aseptic processes. Extremely strict international standards were to be followed.
- Solution: We installed grade A/B cleanrooms and a Restricted Access Barrier System. Moreover, triple redundant HVAC and high-grade utility systems were integrated.
- Outcome: The client successfully achieved first-time DRAP approval, and the EU-GMO inspection passed. The firm is now exporting to 15+ countries.
Case Study 2
Budget Conscious Solid Dosage Expansion - Karachi
- Project: Table/capsule plant of 28,000 sq ft. The client had an increase of PKR 380 million. The project completion period was 15 months.
- Challenge: The client had a limited budget for expansion adjacent to existing operations. The humid challenge of Karachi was challenging.
- Solution: We integrated value engineering and designed modular cleanrooms with phased construction. HVAC systems are designed for coastal humidity.
- Outcome: The project was completed within budget. We achieved 15% cost savings and tripled production capacity. The client got ROI within 3 years.
Why Choose Us as Your Construction Partner
The right construction partner will give trust, delivery, and long-term value all under one roof. Shelters’ engineering builds structures that continue to rise for years and give clients the highest ROI with passing years. With a proven track record of regulatory compliance and pharmaceutical specialisation, we provide high-quality turnkey solutions.
Frequently ask questions
The investment depends on your project size and unique requirements. A small-scale project of ~20,000 sq ft requires an investment of PKR 250-400 M, while a larger project requires a higher investment.
With turnkey construction, you will receive a full working facility. From site preparation to MEP, QC labs, regulatory handover and many more things that come in between are prepared so you can get a fully functioning facility.
Absolutely! We build our factories in a way to reduce the cost of expansion. Whether you want to mitigate future disruption or expand it later to maximise your profits, all options are possible with our designed facility.
Your purified water supply is compliant with us. All the water treatment, WFI systems, and validation site-specific raw water conditions are customised according to your project size and budget.
Yes, we provide solutions for load shedding by installing fully resilient utility systems. Automatic Transfer Switches, UPS and generators are designed for uninterrupted facility operations.
Get Started with Your Pharmaceutical Factory Project
Ready to build your world-class facility? Get your project done with Pakistan’s top construction company, having 15+ years of specialisation in completing turnkey projects in major cities. Collaborate with us and get your preliminary proposal delivered within 1 week.
Visit our Lahore Office
DHA, Lahore
Phone Number: +92-307-0431104
Visit our Islamabad Office
Address: Office # 106, First Floor, Rayyan Heights, Service Road East, Islamabad Expressway, Islamabad.
Phone Number: +92-307-0431104